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How to Replace a Pressure Regulator on a Propane Gas Grill

Friday, May 27, 2016
by James Savage

How to Replace a Pressure Regulator on a Gas Grill

 

 
 
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This step-by-step repair blog shoes how to replace the pressure regulator on a gas grill. A problem with the pressure regulator can prevent the burners from getting enough gas, or any gas at all, and the burners won't ignite. Reset the regulator as described in the owner's manual for your grill. If the regulator still doesn't allow gas to flow, replace it with a manufacturer approved replacement part from Gas Grill Warehouse.

Repair difficulty:
     
Time required:

Less than 15 min.

 

Parts Required

  • Gas grill pressure regulator

Tools Required

  • Adjustable wrench

Before you begin

Wear work gloves to protect your hands.

Instructions

 Warning: Undertaking repairs to appliances can be hazardous. Use the proper tools and safety equipment noted in the guide and follow all instructions. Do not proceed until you are confident that you understand all of the steps and are capable of completing the repair. Some repairs should only be performed by a qualified technician.

Step 1: Shut off the gas supply

Close the shut-off valve on the propane gas tank. 

 Tip: Arrows on the tank knob show which way to open and close the valve.

Shut off the gas.

Step 2: Disconnect the hose from the manifold

Using an adjustable wrench, remove the gas supply hose from the manifold.

Remove the regulator hose from the manifold.

Step 3: Disconnect the hose from the tank

Disconnect the gas supply hose from the propane tank. 

Remove the regulator hose from the tank.

Step 4: Detach the hose from the grill frame

Remove the cotter pin that secures the gas supply hose to the frame of the grill. Pull the hose and regulator off of the grill and set them aside for disposal.

Step 5: Attach the new regulator hose

Connect the new hose to the manifold on the grill. Hook up the other end of the hose to the propane tank.

Step 6: Restore the gas supply and check for leaks

Open the valve on the propane tank to restore the gas supply. To check for leaks, use a clean paint brush to apply soapy water (50/50 mild detergent such as dish soap and water) to the manifold fitting and the gas tank fitting.  Bubbles on the soapy solution indicate a gas leak. Tighten the fittings if necessary to close the leaks.

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